Acid Fume Scrubber System

Acid fume scrubber system is a complete acid fume waste gas treatment device, composed of suction hood, duct, scrubber, circulating pump, fan, and exhaust stack. The system sets suction hoods above acid pickling tanks, electroplating tanks, and other acid fume generating equipment, and introduces acid fume through ducts into the scrubber. In the tower, acid fume contacts alkali in counter-current flow and is neutralized and absorbed; clean gas passes through mist elimination and is discharged by the fan.

• System integrated design: hood to exhaust stack matched as a whole. Hood designed to pickling tank size and acid fume generation; duct velocity and diameter calculated to total air volume; scrubber and fan selected to system resistance.
• Multi-stage spray improves purification efficiency. Scrubber can be fitted with multi-layer packing and spray layers; acid fume passes through packing layers and contacts alkali step by step.
• Empty tower gas velocity controlled at 2.4–2.7 m/s; liquid-gas ratio designed at 1.3–3 L/m³ to ensure sufficient neutralization reaction.
• PP duct and tower are corrosion-resistant to acid gas and alkali. Duct uses flange connection for on-site installation and later maintenance.
• Circulating water system reduces alkali consumption. Alkali in the bottom circulating water tank is repeatedly sprayed by the circulating pump; pH automatic dosing system replenishes alkali according to circulating liquid pH.

• Electroplating workshop acid fume collection and treatment
• Pickling tank acid fume purification system
• Surface treatment process acid fume treatment
• Chemical workshop acid waste gas treatment
• Hardware pickling waste gas purification

• Hood type and size customized to pickling tank layout
• Duct route and diameter designed to workshop layout
• Scrubber specification selected to total air volume and acid fume concentration
• Circulating pump and fan power matched to system resistance
• pH automatic dosing system optional
• Exhaust stack height designed to environmental requirements
• Voltage/frequency adjustable for target market
• OEM/ODM: customized to workshop equipment layout and acid fume generation; customer brand on nameplate, control cabinet, and outer packaging

Hood and duct connections are checked for sealing. Scrubber weld seams are checked for sealing. Circulating pump and fan are test-run one by one with current and air volume recorded. 100% system powered test run before packing, confirming spray, circulation, and exhaust action. Third-party inspection accepted. The factory has supplied this system to electroplating, pickling, and surface treatment workshops, and uses this field data to set liquid-gas ratio and exhaust stack height.